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Solar Insulation Pipeline Polyurethane Processing Equipment

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Processing Type: Foaming Machine, Foaming Machine Condition: New
Product Type: Foam Net Voltage: 380V
Dimension(L*W*H): 4100(L)*1250(W)*2300(H)mm Warranty: 1 YEAR
After-sales Service Provided: Video Technical Support, Field Installation, Commissioning And Training, Field Maintenance And Repair Service, Online Support Key Selling Points: Automatic
Applicable Industries: Manufacturing Plant Strength 1: Self-cleaning Filter
Strength 2: Precise Metering Control System: PLC
Feeding System: Automatic Foam Type: Flexible Foam/ Rigid Foam
Output: 16-66g/s Tank Volume: 120L
Name: Polyurethane Foam Injection Machine Raw Material: Polyol /isocyanate
Power: About 9 KW Weight: About 2000kg
Port: Ningbo For Pu Injection Machine
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Polyurethane PU Foam Injection High Pressure Machine For Solar Pipe Insulation MakingProduct Description: Polyurethane foaming machine, has the economical, convenient operation and maintenance, etc, can be customized according to customer's request various pours out of the machine.
This polyurethane foaming machine uses two raw materials, polyurethane and Isocyanate. This type of PU foam machine can be used in various industries, such as daily necessities, automobile decoration, medical equipment, sports industry, leather footwear, packaging industry, furniture industry, military industry. 

No. Item Technical parameter
1 Foam application Flexible Foam
2 Raw material viscosity(22℃) POLY ~2500MPas ISO ~1000MPas
3 Injection pressure 10-20Mpa(adjustable)
4 Output (mixing ratio 1:1) 500~2500g/min
5 Mixing ratio range 1:3~3:1(adjustable)
6 Injection time 0.5~99.99S(correct to 0.01S)
7 Material temperature controlling error ±2℃
8 Repeat injection accuracy ±1%
9 Mixing head Four oil house,double oil cylinder
10 Hydraulic system Output: 10L/min System pressure 10~20MPa
11 Tank volume 500L
15 Temperature control system Heat: 2×9Kw
16 Input power Three-phase five-wire 380V

Product Features of High Pressure PU Machine:

1.Adopting three layer storage tank, stainless steel liner, sandwich type heating, outer wrapped with insulation layer, temperature adjustable, safe and energy saving;
2.Adding material sample test system, which can be switched freely without affecting normal production, saves time and material;
3.Low speed high precision metering pump, accurate ratio, random error within ±0.5%;
4.Material flow rate and presure adjusted by converter motor with variable frequency regulation, high accuracy, simple and rapid ration adjusting;
5.High-performance mixed device, accurately synchronous materials output, even mixture. New leakproof structure, cold water cycle interface reserved to ensure no blockage during long downtime;
6.Adopting PLC and touch screen man-machine interface to control the injection, automatic cleaning and air flush, stable performance, high operability, automatically distinguish, diagnose and alarm abnormal situation, display abnormal factors. Detailed Images

Material tank

This is the storage tank A and B tank of the polyurethane high pressure machine. Polyurethane and Isocyanate raw materials are separately installed.
Material of the tank: SS304
Size of feeding flange: φ150
Capacity: 250L
Quantity: 2

Mixing head

The mixing head adopts floating mechanical seals, and its high shear mixing screw head, which can mix two materials (Polyurethane and Isocyanate) with better performance.The raw materials are stirred at high speed in the mixing chamber by stirring blades to achieve a mixing effect, so that the liquid is uniformly sprayed to form a desired product.

Electrical control system

1. Fully controlled by SCM (Single Chip Microcomputer).
2. Using PCL touch screen computer. Temperature,pressure, revolving speed display system.
3. Alarm function with acoustic warning. Application: Polyurethane insulation pipeline, also called insulation direct buried pipeline, is composed of working steel pipe, foam insulation layer, and polyethylene plastic outer protective pipe, which are used to transport the medium, and are sequentially combined outwards through equipment.  PU polyurethane high pressure machine can be used to make insulation pipe. Other Rigid Foam ProductsRigid polyurethane foam is a highly cross-linked,cellular,closed-sell,thermoset plastic of low density,and a high-performance
material for insulating panels,decoration parts and construction.  Packing & Delivery:

Packaging  
Size 4100*1250*2300(mm)
Weight 1.2 T
      Packaging Details The normal package is wooden box(Size: 2600*1500*2600). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

 

Our Team

We have professional team of mechanical engineer, chemical engineer, process engineer, etc, all of them have more than 10 years experience in PU foam filed. Also, we have special sales team, they are young but hard-working and experienced. We can meet any your requirements of the PU foam product, pu mold and PU foam machines.

Our Service

1. Professional and patient consulting service to help you find the suitable solution.
2.Further negotiation about the technical details, machine configuration, price basis, payment term and delivery time.
3.Powerful control of the machine production schedule and quality, and keep you posted about details in time.
4.Free training in our plant during machine inspection. Or photos and video of the machine and package for your confirmation before shipment.
5.Quick and safe shipment as per your requirement including the booking ,container loading, and shipping documents.
6.For technical support, we can help you online by email and phone, also we can send technicians to your site if necessary.
7.For the spare parts, we will supply the parts for free during one year guarantee period, also the parts supplying at original cost after that .
8.We give an accessory box for free.
9.We offer development solutions for raw material formulations.
10.If you need to visit the factory, we will arrange for personnel to pick up the airport. FAQ 1. Are you factory or trading company?

We are professional factory in PU industry with more than 10 years experience, covering high pressure pouring machine,low pressure foaming machine, pu spraying foam machine,pu elastomer casting machine and production line.

2. Where is your factory ?

Our Factory is located in Wuxi city, Jiangsu Province.

3. How can I get your factory?

By air: You can take a plan to WUXI airport from China, if you fly from Korea ,Japan, USA, Singapore, Taiwan, Thailand you will can directly fly to us.
By Train: You can stop at WUXI station, Not WUXI EAST station.

4. Do you provide pick-up service?

Yes, of course. If you are in Wuxi airport or station, we can arrange a special car to pick you up directly to our factory.

5. What is the PU raw material used with this polyurethane/polyurea foam casting machine?

Polyurethane which has two components polyol and isocyanate(poly and iso/mdi). Polyurea also can be used which helps to waterproofing and Anticorrosion and rust prevention. Polyurethane can be divided into two kinds, flexible foam and rigid foam. And flexible foam or rigid foam also has two kinds, open cell foam and closed cell foam.

6. If I need to develop a special PU raw material formula solution based on my product, can you provide it?

Yes, we can. We have technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material soluation like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam and polyurea to meet customer' s requirements.

7. What is the application of PU foam machine?

PU polyurethane foam injection molding machine includes high pressure machine and low pressure machine, etc. They can make PU rigid foam products like PU crown molding, PU bed sets, PU plastering float, PU coldroom panel; PU flexible foam products like car seat cushion and car headsets, memory foam pillow, slow rebound ear plugs, PU stress ball and kids toy.
Polyurethane PU elastomer machines produce elastomeric products. PU elastomer products like forklift wheel, rollers, sieve screen and so on.
You need to tell us specific machine application and budget, to spray or cast, then we can recommend suitable machine for you.

8. How long is your polyurethane foam casting machine warranty?

1 year. Within one yea, if it is not man-made damage, we will provide free replacement parts, but the shipping cost needs to be paied by the customer.

9. How to solve the polyurethane foaming machine failure?

For pu spraying machine: If there are quality problems with accessories during the one-year warranty period, we can provide replacement parts for free. If there are operations or other problems, you can send photos or videos to us, we will consult our engineers to help you solve the problem.

For high/low pressure foam dispensing machine, elastomer casting machine and other production line: our machine all have remote maintenance and diagnosis function. You can also send us pictures or videos, our engineers can help to solve the problems via pictures and videos.

10. What if I don't install it after I get the polyurethane pouring machine? Do you offer installation services?

Yes, we supply video technical support. If your company has engineer, you can come to our factory, we will provide field installation, commissioning and training. Of course, our engineers are available to service machinery overseas.


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